Pilot Precision Products | 15 Merrigan Way | South Deerfield, MA 01373 16 duMONT Minute Man® / Hassay Savage SPECIAL ORDERS: We are fully equipped to manufac- ture Special Bushings not listed above. Please contact Pilot Precision Products for details. Additional Sizes - Metric - Keyway 28 thru 45mm sizes Stock Keyway Broaches / Optional Metric Keyway Broaches Broaches are supplied with necessary Shims unless otherwise noted. For extra or replacement Shims see the table below. Broach Size (mm) Tolerances (Decimal Equiv.) Broach Dimensions (inches) Standard Millimeter Keys Shims Req'd Length of Cut (inches) Pressure Required. for Max. L/C (lbs.)* EDP No Min. Max. duMONT Std. duMONT TiN duMONT TiAIN Hassay Savage 28 1.1025 – 1.1035 1-1/8 x 20-1/4 28 x 16 5 1 6 12,000 10233 - - 11628 32 1.2600 – 1.2610 1-1/4 x 20-1/4 32 x 18 5 1-1/2 8 20,600 10234 - - 11632 36 1.4175 – 1.4185 1-7/16 x 20-1/4 36 x 20 ** 1-1/2 8 24,200 10235 - - 11636 40 1.5753 – 1.5760 1-9/16 x 20-1/4 40 x 22 ** 1-1/2 8 22,500 10236 - - - 45 1.7718 – 1.7728 1-3/4 x 20-1/4 45 x 25 ** 1-1/2 8 27,200 10237 - - - *Based on mild steel **Shims are not supplied with these broaches, sold as Progressive Shims only, see below Extra Shims Extra Shims are provided in necessary Shim Sets only. Shims are available as special items for Broaches larger than 32mm progressive. Please specify EDP No. when ordering extra or replacement Shims. Shims correspond to Broach size, not to Bushing type. Broach Size (mm) # / Set Shim Thickness EDP No. duMONT 28 5 0.0560 44478 32 0.0625 44479 1-1/8" to 2" & 28 mm to 45 mm broaches need special order bushings. Please provide bore diameter to quote. Progressive Shims Broach Size (mm) # / Set Shim Thickness EDP No. duMONT 36 3 .062, .125, .250 44578 40 3 .062, .125, .250 44579 45 4 .062 (2pcs), .125, .250 44580 Additional Sizes - Imperial - Keyway 1-1/8 thru 2 inch sizes Stock Keyway Broaches Broaches are supplied with necessary Shims unless otherwise noted. For extra or replacement Shims see the table below. Broach Size (inch) Tolerances Broach Dimensions Shims Required Length of Cut Pressure Required. for Max. L/C (lbs.) EDP No. Min. Max. duMONT Std duMONT TiN duMONT TiAIN Hassay Savage 1-1/8 1.1265 – 1.1275 1-1/8 x 20-1/4 8 1 6 14,750 10171 - - 10666HS 1-1/4 1.2520 – 1.2530 1-1/4 x 20-1/4 9 1-1/2 8 22,100 10172 - - 10668HS 1-3/8 1.3770 – 1.3780 1-3/8 x 20-1/4 ** 1-1/2 8 23,500 10173 - - 10670HS 1-1/2 1.5020 – 1.5030 1-1/2 x 20-1/4 ** 1-1/2 8 26,500 10174 - - 10672HS 1-3/4 1.7520 – 1.7530 1-3/4 x 20-1/4 ** 1-1/2 8 31,400 10175 - - - 2 2.003 – 2.004 1-3/4 x 20-1/16 ** 1-1/2 8 35,900 10176 - - - *Based on mild steel **Shims are not supplied with these broaches, sold as Progressive Shims only, see below Progressive Shims Broach Size (inch) # / Set Shim Thickness EDP No. 1-3/8 4 .062, .125, .250, .375 22270 1-1/2 4 .062, .125, .250, .375 22271 1-3/4 4 .062, .125, .250, .375 22272 2 5 .062, .125, .250, .375, .500 22273 All standard items are available with TiAIN coating from stock or short delivery. Please contact Pilot Precision Products for details. Extra Shims Extra Shims are provided in necessary Shim Sets only. For Broaches larger than 1-1/4” progressive Shims are available as special items. Please specify EDP No. when ordering extra or replacement Shims. Shims correspond to Broach size, not to Bushing type. Broach Size (inch) # / Set Shim Thickness EDP No. 1-1/8 1-1/4 8 .0625 22267 9 .0625 22268 1-1/8" to 2" broaches need special order bushings. Please provide bore diameter to quote.
