PilotPrecision.com | 413-350-5200 21 duMONT Minute Man® / Hassay Savage Applications: Drives, jigs, fixtures and other hexagonal broaching operations Hexagon Push Broaches 1/8 thru 1 inch sizes 4mm thru 25mm sizes Hexagon Broaches Our Hexagon Broaches are designed to generate in one-pass a Hexagon hole in a previously cast or drilled round hole. Available from stock in the most common American Standard / Metric sizes (1/8–1” & 4mm–25mm). TiN or TiAIN coatings available. Dim. Across Corners Length of Cut American Standard / Metric Square Broach Drill Size Stock Hexagon Broaches Hex Size (inch) Tolerances Broach Length Pilot Diameter Drill Size Dimension Across Corners Tooth Pitch Length of Cut Pressure Required. for Max. L/C (lbs.) EDP No. Min. Max. duMONT Hassay Savage 1/8 .1255 – .1265 4-1/8 1/8 1/8 .1445 – .1455 1/8 3/16 3/8 200 77701 12008 5/32 .1565 – .1575 4-15/16 5/32 5/32 .1800 – .1815 1/8 1/4 1/2 300 77702 12010 3/16 .1880 – .1890 5-1/16 3/16 3/16 .2160 – .2180 5/32 1/4 5/8 560 77703 12012 7/32 .2190 – .2200 5-3/8 7/32 7/32 .2500 – .2520 5/32 1/4 3/4 775 77704 12014 1/4 .2505 – .2515 6 1/4 1/4 .2870 – .2890 3/16 1,025 77705 12016 9/32 .2815 – .2825 7-1/4 9/32 9/32 .3230 – .3250 3/16 5/16 1 1,290 77706 12018 5/16 .3130 – .3140 7-3/4 5/16 5/16 .3590 – .3610 7/32 3/8 1 1,510 77707 12020 11/32 .3440 – .3450 7-3/4 11/32 11/32 .3950 – .3970 7/32 3/8 1-1/4 2,280 77708 12022 3/8 .3755 – .3765 8-1/2 3/8 3/8 .4310 – .4330 2,400 77709 12024 13/32 .4065 – .4075 9-5/8 13/32 13/32 .4670 – .4690 1/4 1/2 1-3/8 2,790 77710 12026 7/16 .4380 – .4390 10-1/2 7/16 7/16 .5040 – .5060 2,700 77711 12028 15/32 .4690 – .4700 11-7/8 15/32 15/32 .5390 – .5410 9/32 1/2 1-3/8 2,700 77712 12030 1/2 .5005 – .5015 11-7/8 1/2 1/2 .5750 – .5770 3,025 77713 12032 9/16 .5630 – .5640 13-3/4 9/16 9/16 .6480 – .6500 5/16 1/2 1-5/8 4,800 77714 12036 5/8 .6260 – .6270 16-1/4 5/8 5/8 .7200 – .7220 3/8 5/8 2 5,400 77715 12040 11/16 .6885 – .6895 16-3/4 11/16 11/16 .7920 – .7940 6,000 77716 12044 3/4 .7510 – .7520 17-1/4 3/4 3/4 .8650 – .8670 6,960 77717 12048 7/8 .8765 – .8775 18-1/2 7/8 7/8 1.0080 – 1.0100 8,400 77718 12056 1 1.0020 – 1.0030 19-3/4 1 1 1.1520 – 1.1540 11,100 77719 12064 Stock Metric Hexagon Broaches Hexagon (mm) Tolerances (Dec. Equiv.) Broach Length Pilot Diameter Drill Size Dimension Across Corners Tooth Pitch Length of Cut Pressure Required. for Max. L/C (lbs.) EDP No. Min. Max. duMONT Hassay Savage 4 .1575 – .1580 4-15/16 .1575 4.0 .1810 – .1825 1/8 1/4 1/2 300 77750 12104 5 .1968 – .1973 5-3/8 .1968 5.0 .2260 – .2275 5/32 1/4 3/4 775 77751 12105 6 .2362 – .2370 6 .2362 6.0 .2710 – .2730 3/16 1/4 3/4 1,025 77752 12106 7 .2756 – .2764 7-1/4 .2756 7.0 .3170 – .3190 7/32 1/4 1 1,290 77753 12107 8 .3150 – .3158 7-3/4 .3150 8.0 .3620 – .3640 3/8 1 1,510 77754 12108 9 .3545 – .3555 8-1/2 .3543 9.0 .4090 – .4110 1/4 3/8 1-1/4 2,300 77759 - 10 .3937 – .3945 9-5/8 .3937 10.0 .4530 – .4550 9/32 1/2 1-3/8 2,790 77755 12110 12 .4724 – .4732 11-7/8 .4724 12.0 .5430 – .5450 5/16 1/2 1-3/8 2,700 77756 12112 14 .5512 – .5520 13-3/4 .5512 14.0 .6350 – .6370 3/8 1/2 1-5/8 4,800 77757 12114 16 .6302 – .6310 16-1/4 .6299 16.0 .7250 – .7270 3/8 5/8 2 5,400 77758 12116 18 .7092 – .7097 16-3/4 .7087 18.0 .8170 – .8190 3/8 5/8 2 6,400 77760 12118 20 .7876 – .7886 17-5/8 .7874 20.0 .9050 – .9070 7,200 77761 12120 22 .8664 – .8674 18-1/2 .8661 22.0 .9990 – 1.0010 8,200 77762 12122 24 .9450 – .9460 19-1/2 .9449 24.0 1.0890 – 1.0910 9,700 77763 12124 25 .9845 – .9855 19-3/4 .9842 25.0 1.1350 – 1.1370 11,000 77764 12125
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